Our Journey of Innovation
From startups to Fortune 500s, ambitious concepts have become tangible, intelligent solutions across diverse industries. Here's a showcase of the most impactful projects.
Featured Success Stories
Each project represents a unique challenge solved through innovation, expertise, and unwavering commitment to excellence. These highlights showcase employment projects informing the diversity of experience and skillset we bring to your new product development.
InColor
Large Greenhouse Production
Optimized production flow and cycle times for a large-scale greenhouse operation, implementing LEAN methodologies and advanced automation systems.
Key Benefits
- Improved product assembly efficiency by 30% through C-cell style conveyor systems
- Redesigned site layout to optimize supply chain and product flow
- Eliminated unused equipment and reduced transportation waste
- Increased operational capacity by 20% through strategic layout optimization
- Built PLC SCADA control system with HMI for production monitoring
Circle Graphics
Billboard and Wall Decor Print Solutions
Revolutionized print production workflow with custom automation and process optimization for large-format printing operations.
Key Benefits
- Increased labor efficiency by 20% and reduced lead time by 75% on cornerstone product lines
- Programmed PLCs and designed machines that reduced printing cycle times by 20%
- Reduced defects by 10% as measured on a weekly basis
- Executed Design of Experiments leading to 15% reduction in field failures year-over-year
- Attained rapid improvement goals using PDCA lean methods to increase labor utilization by 20%
Callisons
Flavor and Mint Oil Producer
Developed innovative product lines and engineered automation solutions within existing infrastructure to maximize production efficiency.
Key Benefits
- Led implementation of new production processes, increasing business revenue by 15% over 5 years
- Reduced operational carbon footprint by 30% through alternative distillation system adaptation
- Reverse engineered and improved machine controls, increasing throughput by 10%
- Saved thousands per year by developing predictive model for planned production
- Championed Sage X3 ERP adoption resulting in cross-functional alignment and data quality improvements
Vestas
Wind Energy Technology
Implemented Standard Work methodology and custom tooling solutions to optimize wind energy manufacturing processes at the Brighton facility.
Key Benefits
- Reduced critical failure modes of key process by 65% through international Kaizen event
- Improved complex blade shell layup processes resulting in 15% YoY capacity increase
- Authored Production Work Instructions (PWIs) and built CAD models for engineering staff
- Invited to Vestas headquarters in Denmark to benchmark manufacturing patterns globally
- Developed best practices acknowledged by senior leadership for operational excellence
GM Purifoy Chevrolet
Automotive Customization
Produced graphics and media for custom paint work on the newest model Chevrolet Corvette Stingray, implementing visual management techniques.
Key Benefits
- Optimized supply chain and insurance information flow, resulting in 1.5 star improvement in online ratings
- Reduced communication errors and delays, increasing technician efficiency from 69% to 115% per hour
- Custom-built app to automate data processing and enable live-time visualization of staff performance
- Used graphic design and CAD technology to render photorealistic car models for prestigious clients
- Enhanced customer focused on-time delivery and increased shop throughput
Tagawa
Greenhouse Production
Optimized greenhouse operations and production systems for improved efficiency and output quality in agricultural production.
Key Benefits
- Co-developed and administered 16-week Lean Six Sigma Green Belt training in Spanish and English
- Improved product assembly efficiency by 30% through C-cell style conveyor systems
- Redesigned site layout to optimize supply chain and product flow
- Eliminated unused equipment and reduced transportation waste
- Increased operational capacity by 20% through strategic layout optimization